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Tuesday, April 30, 2013

Xerox PARC Launches ARPA-E Funded Printed EV Battery Project

PARC, a Xerox company, has launched a project with the U.S. Department of Energy’s Advanced Research Projects Agency-Energy (ARPA-E) under the 2012 Open Funding Opportunity. The Printed Integral Battery Project will leverage a PARC invented co-extrusion (CoEx) technology to demonstrate a lithium-ion battery manufacturing process that deposits the entire functional battery in a single pass. This innovative approach can dramatically reduce cost while simultaneously improving battery performance, helping make high performance and affordable electric vehicles (EV) a reality.

The Printed Integral Battery Project is part of a portfolio of research within the PARC Energy Technology Program aimed at developing practical solutions to make clean and abundant energy available across a wide range of applications. This includes a focus on improving energy storage for EVs, consumer electronics, and electric grid support through better ways to make, monitor, and manage batteries. Today’s news from PARC follows a recent address by President Obama where he said, “We can support scientists who are designing new engines that are more energy efficient; developing cheaper batteries that go farther on a single charge; and devising new ways to fuel our cars and trucks with new sources of clean energy – like advanced biofuels and natural gas – so drivers can one day go coast-to-coast without using a drop of oil.”

The conventional lithium-ion battery manufacturing process requires that the two halves of a battery be made in two separate steps, and then combined together in a third step – each step adding cost that contributes to the high price of the final product. PARC’s Printed Integral Battery deposits the entire battery cell–cathode, separator, anode–in one single pass. PARC’s CoEx technology allows multiple materials to be deposited simultaneously while still maintaining fine features in the finished product.

Implementing CoEx for solar, PARC has partnered with a solar company for mass manufacturing of silicon solar cell gridlines, and is currently seeking partnerships with battery manufacturers to use CoEx as a drop-in replacement for conventional electrode deposition equipment that can improve the performance of current battery chemistries by as much as 30%.

“PARC’s battery technology portfolio is all about allowing users to get the most out of today’s batteries,” said Rob McHenry, Energy Technology Program Manager, PARC. “We’re working on disruptive developments that address the critical challenges that are holding batteries back from taking off in industries from automotive, to airline, to electric grid support. Building on our technical strengths, we’ve developed technologies like CoEx that can deliver an immediate leap in performance to an existing battery manufacturing line, a low-cost fiber-optic sensing system that can for the first time monitor what’s happening inside of the battery in real-time to detect faults and improve safety, and intelligent energy asset optimization systems that can ensure batteries operate efficiently. With the Printed Integral Battery Project, PARC is taking manufacturing costs on in a big way.”

The ARPA-E funded Printed Integral Battery Project will be executed with partner Lawrence Berkeley National Laboratory. Over the next twelve months, the team will develop the high-viscosity battery material inks capable of co-extrusion at high-speed; the three-dimensional print-head configuration that simultaneously prints structured layers of cathode, separator, and anode; and the process details to ensure a reliable and high-yield manufacturing capability. PARC will then print integral batteries and document performance to help foster investment and adoption by battery manufacturers. Single pass printing of the three layers will reduce costs in deposition, calendaring, laminating, and yield loss. Because it inherently incorporates CoEx technology, the structured electrodes can simultaneously increase energy density, or deliver equivalent energy density with less active material to reduce the overall cost even further.

ARPA-E seeks out transformational, breakthrough technologies that show fundamental technical promise. These projects have the potential to produce game-changing breakthroughs in energy technology, form the foundation for new industries, and have large commercial impact. The projects funded through the 2012 Open Funding Opportunity support President Obama’s ‘all-of-the-above’ approach to solving our nation’s most pressing energy challenges.

Venturi VBB-3 aiming to set EV World Record @ 600 km/h

Venturi and Ohio State University have teamed up to create the VBB-3 which will attempt to set a new world speed record for electric vehicles.

With 3,000 HP, the 3rd generation Venturi Buckeye Bullet will be the most powerful electric car ever built. Roger Schroer, test driver at the Transportation Research Center (Ohio) and current holder of the FIA world record (which he achieved in 2010 aboard the VENTURI VBB-2.5 - reaching a top speed of 495 km/h (307.58 mph)), is planning to hit 600 km/h (372.82 mph) in 2013, followed by 700 km/h (434.96 mph) in 2014 before pushing the limits still further in 2015.

Bonneville Utah: World Speed Capital

The 1st public unveiling of the VBB-3 will take place on the Bonneville Salt Flats, where it will take part in the SPEEDWEEK on August 10 - 16, 2013. The FIA record attempts will take place on September 12 and 18, 2013.

Technical laboratory

Because the VBB-3 doubles as a test bed for electric power trains subjected to extreme conditions and environments, this new records program amounts to a truly strategic R&D initiative for VENTURI. As far as the Ohio State Center for Automotive Research (CAR) is concerned. This program presents our students with a unique experience to extend their engineering education. It is the culmination of 20 years of Electric Vehicle racing at Ohio State – we do not know of any other program that has embraced e-motorsports continuously for two decades, and we are grateful to Venturi for giving us the opportunity to seek ever higher challenges in electric racing.», says Giorgio Rizzoni, Director of the CAR.

GM CEO wants Volt production costs cut by $10K per car

General Motors wants to cut as much as $10,000 per car from the model's production cost to make the next generation of the plug-in hybrid affordable and profitable, Chief Executive Officer Dan Akerson said.

"That's our goal," Akerson said in an interview after a presentation at the Fortune Brainstorm Green forum in Dana Point, Calif. "Every new technology takes a while to get traction, you've got to work out all of the associated issues."

The Volt, which starts at $39,145 before a $7,500 U.S. tax credit, was introduced in 2010 and has struggled to meet some sales targets. Volt is Detroit-based GM's flagship car for its efforts to have about 500,000 vehicles on the road by 2017 with some form of electrification. The Volt can travel 38 miles (61 kilometers) on battery power before a gasoline engine engages.

The CEO said during his presentation GM wants to reduce Volt's production cost by $7,000 to $10,000 each without removing features.

Volt sales in the U.S. rose 8.4 percent to 4,244 through March after more than tripling for all of last year to 23,461.

"We know we have to reduce costs," Akerson said during the interview. "We've got to look at smart ways at getting it better positioned from a price perspective and that means we've got to take cost out of it."

Asked if the new version of the Volt would be introduced in 2015 or 2016, he said "yes".

BMW to offer EV customers at-home fast-charging systems + perks

BMW will offer extra services to attract drivers to its "i" electric-car lineup, including occasional use of fuel-powered models.

BMW also will install optional at-home fast-charging systems for the i3 city car coming out at the end of 2013, Marcus Krieg, a sales and marketing manager, said at a presentation in Leipzig, Germany.

Onboard navigation software will be programmed to detect the nearest public charging station during trips, and i3 owners will be able to borrow a fuel-powered car from their dealer for weekend or vacation travel requiring a longer range.

Instant money-maker

BMW is targeting early earnings from its electric car lineup by offsetting expensive new materials with a sales setup intended to limit distribution costs.

"The BMW group is charting new territory," Harald Krueger, the carmaker's head of production, said. "We are confident we will earn money with every BMW i3 we sell from the launch on."

The i3 will be followed by the i8 plug-in hybrid sports car in early 2014. The i3 may be priced at about 40,000 euros ($52,200), according to an estimate by Stefan Bratzel, director of the Center of Automotive Management at the University of Applied Science in Bergisch Gladbach, Germany.

BMW hasn't announced yet how much the car will cost. The i8's price will exceed 100,000 euros, Ian Robertson, the manufacturer's sales chief, has said.

BMW adapted the i3's layout to the all-electric drivetrain, with an aluminum chassis that houses the battery pack and guarantees a low center of gravity, Krueger said.

The passenger compartment will be made of carbon-fiber reinforced plastic, which weighs half as much as steel and is 30 percent lighter than aluminum, to counter the battery weight.

Limiting spending

To balance costs for the more expensive carbon fiber material, BMW slimmed down the production process by reducing the number of body parts by two-thirds, Krueger said.

The use of thermoplastics instead of steel for the body panels will eliminate the need for a paint shop.

"The i brand will play a pioneering role that drives technology to be rolled out over coming life cycles and to the rest of the BMW brand," Herbert Diess, the carmaker's head of development, said at a supplier event earlier this month in the company's home city of Munich.

To prove that longer excursions are feasible with an electric vehicle, BMW is establishing a chain of quick-charging stations along the 590km route from Munich to Berlin that will take only 30 minutes to power up the battery, sales manager Krieg said.

The company outlined plans last July for a direct online sales platform for the i3 and i8 as well as a roaming sales force with a limited showroom network.

BMW will also add the i3 to its DriveNow car-sharing fleet to enable a wider range of customers to explore the vehicle.

Monday, April 29, 2013

Toyota Racing to Debut Updated TS030 Hybrid @ Spa

TOYOTA Racing’s 2013-specification TS030 HYBRID will make its race debut in this weekend’s Six Hours of Spa-Francorchamps, the second round of the FIA World Endurance Championship.

After finishing third and fourth in the Six Hours of Silverstone earlier this month with the 2012-specification TS030 HYBRID, the team will bring one updated car to Belgium.

The #7 car of Alex Wurz, Nicolas Lapierre and Kazuki Nakajima - competing for TOYOTA Racing for the first time in 2013 after missing Silverstone due to Super Formula commitments - will drive the updated car.

Following their podium at Silverstone, the #8 line-up of Anthony Davidson, Stéphane Sarrazin and Sébastien Buemi will again participate with a 2012-specification car.

The updated TS030 HYBRID features modifications to chassis and powertrain, with increased performance, reliability and serviceability the priorities.

A revised aerodynamic package, including an updated monocoque, delivers improved performance whilst minimising the impact of updated regulations in 2013 which increase the minimum weight for manufacturer LMP1 cars by 15kg.

The TOYOTA HYBRID System - Racing powertrain again uses a unique super capacitor to deliver 300hp of boost automatically, on top of the 530hp generated by a 3.4litre, normally-aspirated V8 petrol engine.

Ahead of a completely new development for 2014 due to regulation changes, TOYOTA’s Motor Sport Division in Higashifuji has fine-tuned the powertrain to improve power, efficiency, management of component usage and reliability.

TOYOTA’s position as world leader in hybrid vehicle technology was emphasised earlier this month when the company passed the 5 million mark for sales of hybrid road cars.

The two-day race weekend at Spa begins on Friday with two practice sessions (09.00-11.00 and 14.30-16.30) before qualifying in the evening (18.50-19.20). Saturday sees a warm-up (09.00-09.20) before the six-hour race itself starts at 14.30.

Saturday, April 27, 2013

Audi e-tron based on VW up! EV due in 2015

Audi are working on an EV version of the Volkswagen up! due to go on sale in 2015 for less than € 30,000.

Audi's e-tron will have 116 (85 kW) and 199 lb-ft (270 Nm) from its electric motor which should be enough for a 0-62 mph (100 km/h) in a decent 9.3 seconds with a top speed of 93 mph (150 km/h).

The battery will provide enough juice for up to 125 miles (200 km) before recharging, more than the up! which has a 18.7 kWh battery pack good for only 93 miles (150 km).

Source: Automobil-Produktion.de

Tesla Model S outsells Chevy Volt & Nissan Leaf

Tesla Motors is North America’s rechargeable auto sales leader so far this year as its Model S sedan passed Chevrolet's Volt.

Tesla expects to report at least 4,750 deliveries of the electric Model S in the U.S. and Canada when it releases first- quarter results on May 8, said Shanna Hendriks, a company spokeswoman, reiterating a March 31 estimate. That compares with 4,421 Volt sales in North America and 3,695 deliveries of Nissan’s Leaf, based on data provided by the carmakers.

The sales ranking for Model S is a first for the Palo Alto, California-based company’s flagship model and coincides with Tesla saying it would report a first-quarter profit, the first in its 10-year history. The plug-in hybrid Volt, which uses both batteries and a gasoline engine, led regional sales in 2012.

“Any success for a company in this space is helpful for all other makers of plug-in vehicles,” said Jim Cain, a spokesman for Detroit-based GM. “The single most important thing we can do for plug-ins, to encourage sales, is to have them on the road.” Tesla began selling the Model S, with a $69,900 base price, in mid-2012 and hasn’t begun shipments beyond North America. It goes as far as 300 miles (483 kilometers) on a charge, according to Tesla. Musk has set a target of delivering 20,000 of the cars, built in Fremont, California, this year.

GM and Nissan each sold about 30,000 of their respective rechargeable models worldwide last year, the companies said. Both have declined to provide current-year volume targets. The Leaf, like the Model S, is an electric model.

Fully Charged - Supercapacitors [VIDEO]

Researchers from Imperial College London are developing a prototype material which can store and discharge electrical energy and which is also strong and lightweight enough to be used for car parts.

Ultimately, they expect that this material could be used in hybrid petrol/electric vehicles to make them lighter, more compact and more energy efficient, enabling drivers to travel for longer distances before needing to recharge their cars.

In addition, the researchers believe the material, which has been patented by Imperial, could potentially be used for the casings of many everyday objects such as mobile phones and computers, so that they would not need a separate battery. This would make such devices smaller, more lightweight and more portable.

Friday, April 26, 2013

Tesla owners get 'no-fault' battery warranty

Tesla Motors says that if the battery pack fails in your Model S electric sedan for any reason except deliberate abuse, you can have a replacement, free, for eight years.

That warranty length matches mainstream automaker's pledges about their electric-car batteries. But Tesla goes a bit further.

The Model S' bigger 85 kwh battery pack is warranted for eight years or unlimited mileage. The smaller, 60 kilowatt-hour pack, is eight years or 125,000 miles, whichever comes first. The usual is eight years/100,000 miles.

"We don't think anybody could put enough miles on to kill the (85 kwh) pack. That could turn out to be wrong, but we have half-a-million miles on one in the lab," says Tesla chief Elon Musk. "Even the 60 kwh customers will be able to take it well over 200,000 miles."

Fully Charged - Nissan Leaf NISMO RC [VIDEO]

Rob Llewellyn takes a spin in the Nissan Nismo RC at Silverstone Race Track.

Ford and Schaeffler demonstrate Fiesta-based eWheelDrive research car [VIDEO]

Ford and Schaeffler have teamed up to produce a Fiesta eWheelDrive prototype.

Designed to explore the potential of in-wheel electric motors, the prototype features two rear hubs that combine the motor, braking and cooling systems into a single unit. The compact design frees up space that normally would have been used by the car's engine and transmission. According to Ford, the technology could eventually allow the company to create a "four-person car that only occupies the space of a two-person car today."

Detailed performance specifications haven't been released, but motors apparently produce a combined output of 110 HP (81 kW) and 700 Nm (516 lb-ft) of torque.

According to Ford’s director of Research and Advanced Engineering in Europe, Pim van der Jagt, “This is an exciting project to work on with Schaeffler because it potentially opens new options for the development of zero emission vehicles with very efficient packaging and exceptional maneuverability." Speaking of the latter, Ford says the system to eventually enable drivers to move sideways into parking spaces.

It should be noted that the demonstration vehicle's wheel motors are only fitted to the rear axle and not the front. Presumably this is due to the axial length of the wheel motor packaging affecting front steering geometry, specifically negative scrub radius which is required in front wheel drive cars to reduce torque steer.

Source: Ford

Thursday, April 25, 2013

Renault Twizy F1 Concept

Renault has chosen the Twizy manufacturing plant in Valladolid, Spain, to present its new Twizy Renault Sport F1 concept car. This fun take on the brand’s electric urban compact features muscular styling and impressive performance credentials to serve as a bridge between the world of F1 technology and that of production cars.

Twizy Renault Sport F1 sits on the wheels of a single-seater race car and is equipped with a front splitter, side-pods, rear wing and a diffuser complete with an F1-style rain light which forcefully express the concept’s ties with motor racing’s premier category.

Twizy Renault Sport F1 is much more than just a concept. In addition to its spectacular looks, it delivers genuine high performance thanks to its Kinetic Energy Recovery System (KERS) which is identical to the solution used by Renault-powered Formula 1 cars. The system instantly boosts power output six-fold to reach almost 100 horsepower and is capable of catapulting the car from standstill to 62 mph as quickly as Renault’s highest-performing road car, Mégane Renaultsport 265. This technological gem is the fruit of close collaboration between the engineers at Renaultsport and their colleagues at Renault Sport F1.

This extraordinary vehicle showcases Renault’s advanced expertise in electric technology employed in F1, notably in the field of KERS in which it was one of the precursors in 2009. Renault’s long-standing commitment to motor racing’s blue ribband category provides it with a unique technological laboratory, giving it an advantage not only in the world of race cars, but also in that of road cars.

Twizy Renault Sport F1 will be shown at major events throughout the year, beginning with its first public appearances at the World Series by Renault meeting at Aragon, Spain (April 27-28), followed by the Barcelona Motor Show.

I. F1 TECHNOLOGY APPLIED TO TWIZY

“We always said we wanted to create F1-derived technology that was road relevant! Hopefully, this Twizy will make a few people smile while also making a serious point. The project was led by Renault Sport F1 and Renault Sport Technologies, working in close conjunction with Renault’s electric vehicle development department. KERS is a very complex system and integrating it into another electric vehicle was a very serious endeavour, but they managed to make it work, delivering a huge boost of power safely and efficiently. I’m not sure we’ll be seeing many of these on our roads, but it does show that the same principles we see on the race track can be filtered down to the road legal range – this is just the evil elder brother!” Jean-Michel Jalinier (President and Managing Director, Renault Sport F1) 1. Small but tough: a spectacular look inspired by Formula 1

Twizy Renault Sport F1’s calling is immediately apparent through its slick tyres (the same as those fitted to the Formula Renault 2.0 single-seater), as well as through its carbon splitter, side-pods and rear wing. Its unique proportions give it the appearance of a beast that is about to pounce yet which is still fun to drive. Other features derived from the racing world are its single-seater type mirrors and diffuser, which incorporates the rain light of a Formula Renault 3.5 car. At the same time, the bulbs of the lights have been replaced by LEDs which, again mirroring the world of motor sport, consume less energy.

Meanwhile, Twizy’s rear seat has made way for the KERS which is visible inside a transparent housing. Last but not least, Twizy Renault Sport F1 is equipped with an F1-type steering wheel from the Renault Sport Technologies catalogue. “Twizy Renault Sport F1 is a simple, yet smart, vehicle which combines original lines and advanced technology derived directly from Formula 1. Our objective was to reinforce Twizy’s ‘fun’ side by using F1 cues to express its personality. In terms of both its look and performance, the result is quite simply spectacular.” Eric Diemert (Design Director, Renault Sport Range).

In order to express the link with Formula 1 and the Renault Sport race car range, both Renault Sport F1 and Renault Sport Technologies contributed to Twizy Renault Sport F1’s design.

“As far as styling was concerned, we wanted to avoid falling into the trap of simply producing a steroid-fed Twizy. We therefore worked closely with Renault Design to find a way of incorporating Formula 1 cues on a vehicle of this size. Although Twizy’s forms clearly distinguish it from a single-seater race car, you can see numerous echoes of the world of grand prix racing.” Tarik Ait Said (Project Coordinator, Twizy Renault Sport F1).

2. A Twizy boosted by F1-derived technology

Twizy Renault Sport F1’s performance credentials are founded on the use of the KERS employed by Renault-powered Formula 1 cars.

The KERS (Kinetic Energy Recovery System) is designed to recover some of the kinetic energy which is generated under braking. Instead of being lost in the form of heat, this energy is recovered and stored before being used to momentarily boost power output, just as it is in Formula 1.

The KERS comprises three main elements:

  • - An electric motor-generator unit (MGU) directly linked to the driveshaft.
  • - Specific lithium-ion batteries.
  • - A KERS Control Unit (KCU).

    As its name implies the motor-generator unit serves as both a generator and a motor. In ‘generator’ mode, it functions like a dynamo to convert mechanical energy into electrical energy which is then stored in a battery. To use this energy, it suffices to reverse the process. The system then switches to the ‘motor’ mode to use this stored energy to deliver a power boost to the wheels via the motor.

    Six times the power output!

    Twizy Renault Sport F1 is consequently equipped with two electric motors, i.e. Twizy’s original motor (17hp/13kW) onto which an F1-style KERS has been grafted to turn the concept car into a genuine pocket rocket with exceptional performance.

    When the KERS is activated, Twizy Renault Sport F1’s power output climbs instantly six-fold, from 17 to 97 horsepower (72kW). This boost is available for approximately 13 seconds, just as it is in the case of a Formula 1 car. Thanks to this additional power, the concept car is capable of accelerating from standstill to 62 mph in the same time as Mégane Renaultsport 265.

    Adapting KERS for Twizy

    It goes without saying that Twizy Renault Sport F1 isn’t as fast as a single-seater race car. As a consequence, the kinetic energy produced under deceleration is insufficient to charge the KERS’ battery. To get round this problem, the experts at Renault Sport Technologies and Renault Sport F1 developed a system that enables the battery to be charged by siphoning power from the main motor. This solution gives the driver total independence over how the KERS is used.

    The driver can choose between two modes for the KERS used for Twizy Renault Sport F1, using the controls located on the steering wheel.

    1/ Recovery mode: with this mode activated, the electric motor functions like a conventional generator, drawing power like a dynamo to convert the mechanical energy produced by Twizy main motor into electrical energy. Up to 4kW can be siphoned off in this way to charge the battery while on the move.

    2/ Boost mode: the energy recovered using the Recovery Mode can be re-employed whenever the driver wishes by pressing on the button located on the steering wheel. This reverses the process. Instead of serving as a generator, the KERS’ motor-generator unit (MGU-K) now functions as a motor to bring a power boost to the principal motor to which it is directly linked via the driveshaft. The maximum power output of the MGU-K is 60kW (approximately 80hp).

    The charging process and the way the stored energy is delivered are controlled by a control unit which is itself linked to Twizy Renault Sport F1’s ECU (Electronic Control Unit).

    When the system is triggered, the maximum revs of Twizy’s motor rise to 10,000rpm for a top speed of 68 mph. The fruit of advanced technology, the MGU-K fits inside a 10cm-diameter cylinder and can rev to as high as 36,000rpm. The KERS is equipped with its own battery capable of very short charge/discharge cycles. Derived directly from F1 technology, the package weighs barely 30kg, battery included.

    Given that the peak revs of the KERS and Twizy’s principal motor are 36,000rpm and 10,000rpm respectively, the connection between the two was one of the chief challenges of the project. Synchronisation is ensured by a 1:3.6 reducer gear which uses the same drive gear as that of the F1 V8 engine.

    The KERS uses a pressurised lubrication system to enable certain bearings to withstand peak revs of 36,000rpm. Meanwhile, in order to prevent the KERS battery from overheating despite the constraints to which it is exposed, Twizy Renault Sport F1 is equipped with water cooling. Both these systems are existing Renault Sport Technologies solutions.

    An F1-type steering wheel derived from Renaultsport’s race car range

    Twizy Renault Sport F1’s steering wheel is derived directly from that of the Formula Renault 3.5 race car. Its functions have been adapted for use on an electric vehicle equipped with KERS, while the rim is of a wider diameter.

    The amount of energy recovered while the Recovery mode is activated can be adjusted using the four-position rotary knob. Another rotary knob enables the power boost to be set at one of six pre-set levels, ranging from 10 to 60kW.

    The driver releases the energy stored by the KERS by activating the two steering wheel-mounted paddles at the same time. To show spectators that the system has been activated, the rain light incorporated in Twizy Renault Sport F1’s diffuser is switched on. The concept comes with its own data logging system, with information displayed on a multi-page screen situated on the steering wheel. This display can be personalised to show information concerning both Twizy’s and the KERS F1 electronic systems. A wide range of parameters can be displayed in real time, including the main battery’s level of charge, the KERS battery’s level of charge, oil pressure, water temperature, etc.

    Twizy Renault Sport F1 is also equipped with an ‘RS Monitor’ data logging system similar to the one available for Mégane R.S. and New Clio R.S. 200 EDC. This allows the driver to monitor a number of performance-related parameters in real time (0-31 mph time, 0-62 mph time, 50- and 100-metre standing start times).

    II. A KERS FOR TWIZY? GO FOR IT!

    “Twizy Renault Sport F1 serves quite simply as a bridge between the excellence of Renault’s F1 technology and the brand’s electric vehicle expertise. Carrying over racing technology for use with a production car without having to make major modifications to the latter was not as straightforward as it may seem and was a significant technological challenge. The development of Twizy Renault Sport F1 called for some very careful thought.” Guillaume Brotonne (Technical Manager, Twizy Renault Sport F1)

    An electric vehicle which benefits from the combined technological expertise of Renault Sport Technologies and Renault Sport F1. Renault Sport F1 and Renault Sport Technologies worked hand in hand to convert the KERS system for use on the Twizy Renault Sport F1 concept car and then fine-tune the resulting package.

    Throughout the project, the collaboration between Renault’s two sporting departments was exemplary, and the combination of their taste for a challenge, their passion for motorsport and their prior knowledge of Twizy was key to the project’s success.

    Based on an idea suggested by Renault Sport F1: thanks to the technological excellence it has acquired as a supplier of engines to a number of F1 teams, Renault Sport F1 wanted to communicate to a wider audience the savoir-faire it has built up in the realm of electric power thanks to KERS which became a part of the sport in 2009. Indeed, it was because of this very expertise that Renault’s F1 engine specialists were called in to play a part in the development of the standard Twizy’s electric motor in 2010. This grasp of the KERS used in F1 and of Twizy’s electric motor provided the perfect opportunity to bring the two worlds together.

    A project that hit the ground running

    Flashback to the European F1 Grand Prix at Valence, Spain, on June 21, 2012. In the busy paddock, with the countdown to the race well under way, a discussion is taking place between three people in the Renault Sport F1 motorhome. Renault’s KERS project leader Laurent Debailleul is talking about his involvement in the development of Twizy’s motor and of the latter’s parallels with racing technology. Almost as a joke, he says: “Why not fit Twizy with KERS?” Tarik Ait Said (Marketing Operations, Renault Sport F1) and Axel Plasse (Manager of Engine Engineering for the RS 27 V8 F1 engine) jump on the idea at once. The seed for Twizy Renault Sport F1 was sown, sparking off an immediate chain reaction…

    Between the end of the summer and late-November 2012, Renault Sport F1, Renault Sport Technologies and Renault Design met frequently to evaluate the technical feasibility of the different options with a restricted budget. Their findings were then presented to Renault’s senior management who gave the green light at the end of December. In less than four months, the idea was transformed into a project sanctioned at the very highest level of the company.

    “From the moment the idea germinated and the first time Twizy Renault Sport F1 turned a wheel, only 10 months elapsed. This ultra-short development period was made possible by the passion and commitment of a small team of experts from different fields. From the outset, the spirit behind the project was worthy of that which prevails in Formula 1. By that I mean it combined passion, thinking outside of the box and a rigorous framework which allowed us to take it forward as a team, in addition to our everyday responsibilities.”

    Tarik Ait Said (Project Coordinator, Twizy Renault Sport F1).

    Renault Sport Technologies rises to the challenge: the Twizy Renault Sport F1 project was put in the hands of experts who have experience of low production-run Renault sporty vehicles. The specialists from Renault Sport Technologies had previously been responsible for the design and development of Renault Twizy’s suspension and were also able to use their experience as the entity responsible for the Renault group’s race and rally cars to work on this one-off project:

  • - Supply of a production Twizy.
  • - Development and adaptation of F1 components as a function of the architecture of Twizy’s motor,
  • - Chassis modifications and fine-tuning.

    “When Renault Sport F1 asked us to work on the project, our engineers didn’t hesitate. Renault Sport Technologies had already made a significant contribution to the design and development of the highly innovative Renault Twizy which meant that our input was perfectly natural.

    “Thanks to our experience of race car engineering, we were able to take elements from our FR2.0 and FR3.5 race cars and also check that the rigidity of Twizy’s chassis and suspension was capable of handling the additional 60kW. “Thanks to the very close working relationship we enjoy with Renault Sport F1, we were able to combine the ‘fun’ side of the project with some very advanced technology. We are very proud of the result.”

    Patrice Ratti (General Manager, Renault Sport Technologies).

    Meanwhile, the experts at Viry-Châtillon brought to the table their integration savoir-faire and KERS expertise, including the battery, not to mention their experience of Twizy’s own motor.

    “Thanks to our experience of KERS, we were able to guide the system’s integration in the concept car and provide the necessary support for its fine-tuning development.”

    Laurent Debailleul (Electric Systems Test Manager, Renault Sport F1) An echo of the Espace F1…

    Twizy Renault Sport F1 serves as an exciting bridge between the world of Formula 1 and that of production cars in much the same way as Espace F1 which was unveiled at the Paris Motor Show in 1994. This prototype was the fruit of a partnership between Renault and Matra and was produced to celebrate the 10th anniversary of Espace’s launch. Its carbon fibre body was based on the design of the second-generation Espace.

    Espace F1 used the same 820hp RS5 V10 3,500cc 40-valve engine as that which powered the Williams FW15C F1 car. It drove through a semi-automatic six-speed paddle-shift gearbox and the car was turned out in a striking yellow livery.

    Comfortably strapped into bucket seats by three-point harness belts, the four passengers were able to enjoy a near-Formula 1 experience from the inside.

    In addition to the fact that the two projects place the emphasis on ‘fun’, Espace F1 and Twizy RENAULT SPORT F1 both serve as eloquent illustrations of Renault’s desire to see production vehicles benefit from technologies developed for motorsport. Thanks to its 35 years of experience as an F1 engine supplier, Renault benefits from an exceptional technological laboratory which provides it with an undeniable advantage when it comes to developing vehicles of tomorrow.

    Technical data

    Twizy Renault Sport F1 concept car Twizy

    Architecture Asynchronous electric motor Asynchronous electric motor
    Maximum revs (rpm) 10,000 7,500
    Max. power (kW/hp) 72 / 97 13 / 17
    Main motor reducer gear ration 1 : 9.23 1 : 9.23
    Power gain due to the KERS 80hp, available for 13 seconds -
    Maximum revs of the KERS (rpm) 36,000 -
    KERS reducer gear ratio 1 : 3.6 -

    Top speed 68 mph 53 mph

    An outstanding weight-to-power ratio
    Twizy Renault Sport F1 concept car Twizy 80 Mégane R.S. F1 car
    Weight (kg) 564 473 1,387 650
    Power (hp) 97 17 265 750
    Weight-to-power ratio (kg/hp) 5.8:1 25:1 5.2:1 0.86:1

  • Audi Presents New Long-Tail R18 e-tron quattro for Spa 6 Hours

    Audi has announced a new long-tail variant of the hybrid R18 e-tron quattro, which will make its racing debut at the Spa 6 Hours on May 4th. Spa will be the first race in which Audi will be entering three R18 e-tron quattro cars, with two out of the three being the standard R18 e-tron quattro. Audi Sport Team Joest is using Spa as preparation for the 90th running of the 24 Hours of Le Mans which will be held on June 22nd and 23rd.

    The winning team of the WEC opening round at Silverstone, Loïc Duval/Tom Kristensen/Allan McNish, as well as the current WEC and 2012 24 Hours of Le Mans champions, Marcel Fässler/André Lotterer/Benoît Tréluyer will pilot the standard e-tron quattros. The third Audi R18 e-tron quattro driven by the team of Marc Gené/Lucas di Grassi/Oliver Jarvis, is fitted with a new aerodynamic package which Audi say has been optimized for high speed tracks such as Le Mans’ Circuit de la Sarthe.

    Rather than focusing on overall lap times, Audi Sport will analyze time differences between the cars on a sector by sector basis. This data will be reviewed to better prepare the team for Le Mans.

    The Spa 6 Hours can be watched in its entirety on audi-liveracing.com on May 4th.

    Wednesday, April 24, 2013

    IBM Concentrated PV Thermal Solar system achieves 80% energy efficiency [VIDEO]

    Scientists have announced a collaboration to develop an affordable photovoltaic system capable of concentrating, on average, the power of 2,000 suns, with an efficiency that can collect 80 percent of the incoming radiation and convert it to useful energy. The proposed system can be built anywhere sustainable energy, drinkable water and cool air are in short supply at a cost of three times lower than comparable systems.

    A three-year, $2.4 million (2.25 million CHF) grant from the Swiss Commission for Technology and Innovation has been awarded to scientists at IBM Research; Airlight Energy, a supplier of solar power technology; ETH Zurich (Professorship of Renewable Energy Carriers) and Interstate University of Applied Sciences Buchs NTB (Institute for Micro- and Nanotechnology MNT) to research and develop an economical High Concentration PhotoVoltaic Thermal (HCPVT) system.

    Based on a study by the European Solar Thermal Electricity Association and Greenpeace International it would take only two percent of the Sahara Desert's land area to supply the world's electricity needs. Unfortunately, current solar technologies on the market today are too expensive and slow to produce, require rare Earth minerals and lack the efficiency to make such massive installations practical.

    The prototype HCPVT system uses a large parabolic dish, made from a multitude of mirror facets, which is attached to a tracking system that determines the best angle based on the position of the sun. Once aligned, the sun's rays reflect off the mirror onto several microchannel-liquid cooled receivers with triple junction photovoltaic chips -- each 1x1 centimeter chip can convert 200-250 watts, on average, over a typical eight hour day in a sunny region.

    The entire receiver combines hundreds of chips and provides 25 kilowatts of electrical power. The photovoltaic chips are mounted on microstructured layers that pipe liquid coolants within a few tens of micrometers off the chip to absorb the heat and draw it away 10 times more effective than with passive air cooling.

    The coolant maintains the chips almost at the same temperature for a solar concentration of 2,000 times and can keep them at safe temperatures up to a solar concentration of 5,000 times. The direct cooling solution with very small pumping power is inspired by the hierarchical branched blood supply system of the human body and has been already tested by IBM scientists in high performance computers, including Aquasar.

    "We plan to use triple-junction photovoltaic cells on a microchannel cooled module which can directly convert more than 30 percent of collected solar radiation into electrical energy and allow for the efficient recovery of waste heat above 50 percent," said Bruno Michel, manager, advanced thermal packaging at IBM Research. "We believe that we can achieve this with a very practical design that is made of innovative concrete trackers, primary optics composed of inexpensive pneumatic mirrors and structures made of concrete -- it's frugal innovation, but builds on decades of experience in lightweight and high strength concrete elements used for building bridges."

    An initial demonstrator of the multi-chip receiver was developed in a previous collaboration between IBM and the Egypt Nanotechnology Research Center.

    "The design of the system is elegantly simple." said Andrea Pedretti, CTO of Airlight Energy. "We replace expensive steel and glass with low cost concrete and simple pressurized metalized foils. The small high-tech components, in particular the microchannel coolers and the molds, can be manufactured in Switzerland with the remaining construction and assembly done in the region of the installation. This leads to a win-win situation where the system is cost competitive and jobs are created in both regions."

    The solar concentrating optics will be developed by ETH Zurich. "Advanced ray-tracing numerical techniques will be applied to optimize the design of the optical configuration and reach uniform solar fluxes exceeding 2,000 suns at the surface of the photovoltaic cell," said Aldo Steinfeld, Professor at ETH Zurich.

    With such a high concentration and a radically low cost design scientists believe they can achieve a cost per aperture area below $250 per square meter, which is three times lower than comparable systems. The levelized cost of energy will be less than 10 cents per kilowatt hour (KWh). For comparison feed in tariffs for electrical energy in Germany are currently still larger than 25 cents per KWh and production cost at coal power stations are around 5-10 cents per KWh.

    Water Desalination and Cool Air

    Current concentration photovoltaic systems only collect electrical energy and then dissipate the thermal energy to the atmosphere. With the HCPVT packaging approach scientists can both eliminate the overheating problems of solar chips while also repurposing the energy for thermal water desalination and cool air.

    To provide fresh water IBM scientists and engineers are utilizing a world leading technology they developed for water-cooled supercomputers. With both the Aquasar and SuperMUC supercomputers water is used to absorb heat from the processor chips, which is then used to provide space heating for the facilities.

    "Microtechnology as known from computer chip manufacturing is key to enable such an efficient thermal transfer from the photovoltaic chip over to the cooling liquid" explains André Bernard, head of the MNT institute at NTB Buchs. "And by using innovative ways to fabricate these heat transfer devices we aim at a cost-efficient production."

    In the HCPVT system, instead of heating a building, the 90 degree Celsius water will pass through a porous membrane distillation system where it is then vaporized and desalinated. Such a system could provide 30-40 liters of drinkable water per square meter of receiver area per day, while still generating electricity with a more than 25 percent yield or two kilowatts hours per day. That is a little less than half the amount of water the average person needs per day according to the United Nations, but a large installation could provide enough water for a small town.

    Remarkably, the HCPVT system can also provide air conditioning by means of a thermal driven adsorption chiller. An adsorption chiller is a device that converts heat into cooling via a thermal cycle applied to an absorber made from silica gel, for example. Adsorption chillers can replace compression chillers, which contain harmful working fluids, with water eliminating any impact on the ozone layer.

    Scientists envision the HCPVT system providing sustainable energy and fresh water to locations around the world including Southern Europe, Africa, Arabic peninsula, south west of north America, south America, and Australia. Remote tourism locations are also an interesting market, particularly resorts on small islands, such as the Maldives, Seychelles and Mauritius, since conventional systems require separate units that have to be integrated, with consequent loss in efficiency and increased cost.

    A prototype of the HCPVT is currently being tested at the IBM Research lab in Zurich, Switzerland. Several prototypes of the HCPVT system will be built up in Biasca and Rüschlikon, Switzerland as part of this collaboration.

    Toyota Unveils Wheel Motor Powered ME.WE concept EV [VIDEO]

    Toyota European Design & Development (ED2) and creative designer Jean-Marie Massaud have unveiled the Toyota ME.WE concept car. The Toyota ME.WE has been conceived as an electric car with integrated wheel motors (as the Toyota i-ROAD), and with batteries located under the floor (like the Toyota iQ EV). Without traditional packaging constraints, the interior is devoted entirely to the needs of its five passengers and their possessions.

    To achieve the goal of weight reduction, the Toyota ME.WE has an aluminium structure clad in body panels that have been formed from expanded polypropylene. Thus, the weight of ME.WE could be 750 kg (1,653 lbs)—a figure that represents a minimum 20% saving compared to a traditional B-segment car with a steel body. The curb weight saving is mainly due to the difference in mass between body panels made of polypropylene—14 kg (31 lbs)—and those made in steel.

    Depending on its original use and intended secondary use, expanded polypropylene can be 100% recycled. The same is true of aluminium, while the bamboo used for the floor and horizontal surfaces has been selected for its aesthetic qualities and its renewable character.

    With an electric motor in each wheel, the ME.WE can be a two- or four-wheel-drive vehicle.

    Chevrolet Spark Electric range estimated at 82 miles by EPA

    The 2014 Chevrolet Spark EV is the industry benchmark in retail electric vehicle efficiency with a combined city/highway EPA estimated range of 82 miles when fully charged and an EPA-estimated combined city/highway 119 MPGe fuel economy equivalent.

    Compared to the average new vehicle, the Spark EV can potentially save its owners up to $9,000 in fuel cost over five years. The Spark EV goes on sale this summer in California and Oregon.

    “Being able to provide our customers with the best overall efficiency of any retail EV has always been a key target for the Spark EV engineering team,” said Pam Fletcher, GM executive chief engineer for electrified vehicles. “We’re poised to deliver to the market an EV that’s not just efficient, but also thrilling to drive thanks to the 400 lb-ft torque output of its electric motor.”

    The Spark EV’s 21 kWh lithium-ion battery pack will continue Chevrolet’s tradition of offering industry-leading limited warranty protection – eight years or 100,000 miles, whichever comes first.

    Spark EV will be the first vehicle on the market to offer as an available option the recently approved SAE combo charger for DC Fast Charging. The capability, available shortly after launch, will enable the Spark EV to recharge up to 80 percent of its capacity in approximately 20 minutes. The battery system is capable of handling multiple DC Fast Charges daily. Charging can also be completed in less than seven hours using a dedicated 240V charge. A 120V charge cord set comes standard. Charging can be managed and monitored remotely using the Spark EV’s smart phone application, provided by OnStar, which is standard for three years.

    "The Chevrolet Spark EV is a great city car which blends technology, functionality and style in an unexpected package" said Cristi Landy, director of Chevrolet small and electrified vehicle marketing. "We built on the success of the Volt and the gas-powered Spark to offer an affordable, fun and efficient mini car our customers will love to drive."

    The Chevrolet Spark EV will set an acceleration benchmark for an urban city electric vehicle – 0-60 mph in under eight seconds due to the mating of a permanent magnet electric motor, which produces more than 100 kW (130 hp), with the coaxial drive unit.

    The GM designed oil-cooled, permanent magnet motor is the heart of the Spark EV’s propulsion system. Putting more than half a million road miles on development versions of the Spark EV enabled engineers to make the performance of the electric motor the best it could be by using a bar wound copper stator and unique rotor configuration.

    The motor and drive unit are assembled at GM’s Baltimore operations plant in White Marsh, Md. Last week, the plant celebrated Spark EV motor production, marking the first time a major U.S. auto manufacturer has designed and built both a complete electric motor and drive unit for a modern electric vehicle in the United States.

    Tuesday, April 23, 2013

    Australian researchers develop Germanium-based battery with 5x energy density of Li-ion

    University of Wollongong Nano-engineer, Professor Zaiping Guo, is working on improving lithium-ion (Li-ion) batteries for use in electric vehicles, as well as portable devices like mobile phones, and her team has just had a breakthrough.

    They have developed a new Germanium (Ge)-based material with 5 times more energy storage and the potential to go at least 2 times farther on a charge than current electric vehicles. Professor Guo, who is an ARC QEII Fellow, said the development of this inexpensive manufacturing technique is a breakthrough that will provide a significant improvement in battery technology, which can be used to power the next generation of clean-tech electric cars.

    “The novel anode materials are very simple to synthesize and cost-effective.”

    “They can be fabricated in large-scale by industry, therefore have great commercial potential, Professor Guo said, noting that while the price of Ge is still high compared to other candidate materials at the moment, mass production may bring the price down.

    Professor Guo said independent tests also showed significant reduction in charging time for the Ge-based batteries, which she noted could also be used for consumer electronics, like mobile phones and laptops, as well as grid-scale energy storage.

    “We’re truly excited about this breakthrough and are looking forward to transitioning this technology to the commercial marketplace,” she said.

    Source: UOW

    Nissan, New York City Launch Leaf Electric Vehicle Taxi Pilot [VIDEO]

    To celebrate Earth Day, Nissan and New York City Mayor Michael Bloomberg today launched a new electric vehicle taxi pilot with the world's best-selling electric car, Nissan LEAF. This pilot program, which puts six LEAF taxis into service beginning this spring, will help Nissan, the city, the taxi industry and the public understand how zero emission vehicles can be integrated into future taxi fleets.

    As part of the pilot, Nissan and partners in New York City will also install several CHAdeMO-based DC quick chargers, which will enable drivers to re-charge their electric taxis quickly during their shift. With quick charging, Nissan LEAF can be recharged to about 80 percent in under 30 minutes.

    Sunday, April 21, 2013

    Dongfeng Nissan Unveil VIWA EV Concept @ Shanghai [VIDEO]

    Today at Auto Shanghai 2013, Dongfeng Nissan Passenger Vehicle Company (DFL-PV), the passenger vehicle business unit of Nissan's joint venture in China, unveiled VIWA, a new electric vehicle concept, under the VENUCIA brand.

    VIWA embodies the vision of future electric mobility for the VENUCIA brand. Following the direction of China's new energy vehicle policy, DFL-PV will develop electric vehicles under the VENUCIA badge with the following attributes:

    Reliable: Equipped with the most advanced and reliable EV technologies for the Chinese market based on the globally proven technologies of Nissan Motor Co., Ltd. Practical: Packaged with a compact body for easy driving Efficient: Possessing a driving range which meets the daily requirements of Chinese customers Accessible: Marketed as a car for daily use which consumers can enjoy while contributing to a more sustainable society.

    "Environmental protection is the key to the future success for every car company," said Ren Yong, deputy managing director of DFL-PV. "We will continue our efforts to improve fuel economy of our gasoline engines and promote the commercialization of new energy vehicles."

    "VENUCIA unveiled its first-ever mass-produced EV, the e30, at the China (Guangzhou) International Automobile Exhibition last November. To reaffirm our contribution to realizing a sustainable society, we will kick-off the e30 EV pilot program in Guangzhou and Dalian this year," he added.

    VENUCIA has achieved a total of 70,000 sales since launching its first model, D50, in April 2012.

    Detroit Electric SP:01 makes Shanghai debut

    Detroit Electric has introduced the Lotus Elise/Exige-based SP:01 this weekend at 2013 Auto Shanghai.

    The SP:01 comes with a mid-mounted electric motor producing 201 bhp (150 kW) and 225 Nm (166 lb-ft) of torque, significantly down on the 288 hp (215 kW) and 400 Nm (295·lb·ft) found in a Tesla Roadster 2.5 Sport. It has a carbon fibre body and a 37 kWh battery pack which enables the 1,067 kg (2,354 lbs) EV to have a range of up to 306 km (190 miles). Charging the battery takes a little over four hours.

    While every battery powered EV currently in production runs a single speed reduction gearbox, the SP:01 will use a 6-speed manual gearbox from the Lotus Elise but with the final two gears deactivated. Customers can also order the car with a 2-speed automatic transmission which was "specially developed for electric and hybrid vehicles."

    Detroit Electric claim the SP:01 is capable of performing the 0-62 mph (0-100 km/h) sprint in 3.7 seconds and can hit a top speed of 155 mph (249 km/h). The vehicle sits on 175/55 R16 front and 225/45 R17 rear tires, while the stopping power is provided by AP front / Brembo rear discs. It also has a system called 360 Powerback which can power the owner's home if necessary by using the stored electric energy in the batteries.

    Production will commence this August at a new facility in Detroit and the car will carry a starting price of 135,000 USD. All units will benefit from a 3-year, 30,000-mile warranty which can be optionally increased to 5 years and 50,000 miles.

    Friday, April 19, 2013

    Audi R8 e-tron - IRON MAN 3 - BEHIND THE SCENES [VIDEO]

    The all-electric Audi R8 e-tron prototype sports car is driven by Robert Downey Jr in the film IRON MAN 3. It was shipped over especially from Germany to be displayed on a specially erected plinth alongside the red carpet at the film premier in London.

    As well as showcasing Audi technology with the Audi R8 e-tron, Iron Man 3 also features the Audi S7 Sportback, driven by Paltrow's character Pepper Potts, CEO of Stark Industries and girlfriend of Tony Stark. The film also includes product placement of the Audi A8 L, A6, S5 Coupé and Q5 models.

    To promote the movie, Audi has joined forces with Disney to launch an integrated campaign including advertising and promotional support.

    LG Chem Michigan may begin auto battery production by July

    South Korea's LG Chem aims to start production at its U.S. car battery factory in the second half of this year, two executives said on Friday, as the firm tries to revive the plant's fortunes despite slow demand for electric vehicles.

    "We plan to start a trial production in July or August," Kim Jong-hyun, head of LG Chem's battery division, told reporters on the sidelines of an earnings conference in Seoul.

    With U.S. government funding worth over $150 million, LG Chem has constructed a $304 million lithium-ion battery cell manufacturing plant in Michigan, aiming to produce enough battery cells annually to equip 60,000 electric vehicles by the end of 2013.

    But the plant has not started production because of slower than expected demand for electric vehicles. LG Chem supplies electric car batteries for General Motors' Volt and Ford Motor's Focus Electric from its South Korean facilities.

    "We will start preparations for the plant's operation from the second half. It will soon commence operation," LG Chem's chief financial officer Cho Suk-jeh said.

    Kim said as electric car prices go down, the market would expand. He said plug-in electric vehicles had more growth potential than hybrid ones, as automakers seek to cope with tougher emissions regulations and differentiate their models from rivals.

    LG Chem, which also supplies batteries to the likes of Renault SA, suffered from losses in its electric car battery business in the January to March period because of lacklustre demand.

    "We don't think we will be able to make profit on car battery business (this year). We are trying to minimise losses on car batteries," Cho said.

    LG Chem, a unit of South Korean conglomerate LG Group, also produces chemicals products and supply small lithium-ion batteries for mobile devices such as Apple Inc's iPhones and LG Electronics' smartphones.

    Thursday, April 18, 2013

    Honda Opens Pre-Order Book for All-Wheel-Drive Hybrid NSX Supercar [VIDEO]

    The new NSX is already receiving unprecedented demand, so much so that Honda (UK) has opened a pre-order bank for the hotly anticipated supercar. For a deposit of £5,000 potential owners can be among the first in the UK to get behind the wheel of the brand new NSX when it hits showrooms in 2015.

    Phil Crossman, Managing Director, Honda (UK), commented; “We are really pleased with the interest we’ve already seen for the new NSX. We are still two years away from the launch of the car and yet we’ve received over 20 deposits and that’s before we’ve even announced prices or seen the final production car. With this process in place we are confident demand will remain strong and early hand raisers can now visit any Honda dealership in the UK and place a deposit.”

    The dynamically-styled NSX Concept was first unveiled at the Detroit Motor Show in 2012 giving an indication of the design of the next great performance vehicle from Honda.

    The NSX Concept features a low and wide stance with dynamic proportions highlighted by clean, modern and simple surfacing, and edgy details that communicate supercar attitude. While the interior package boasts outstanding visibility, a strong driving position, and an intuitive “Simple Sports Interface” that minimises interior clutter, allowing the driver to focus on the driving experience. Consistent with the spirit of the original NSX, Honda’s designers have strived to deliver synergy between man and machine.

    The new NSX will aim to deliver a new sports car experience that combines supercar dynamic capabilities with advanced environmental performance. The NSX will be powered by a mid-mounted, direct-injected V6 engine mated to Honda’s Sport Hybrid SH-AWD (Super Handling All-Wheel Drive) system. It will also utilise a unique 2 Electric Motor Drive Unit with a bilateral torque adjustable control system so the new hybrid all-wheel-drive system can instantly generate negative or positive torque to the front wheels during cornering, which Honda anticipates will deliver handling performance unmatched by previous AWD systems.

    The new NSX is being developed by a global R&D team led by designers and engineers at Honda R&D Americas, Inc. located in Los Angeles, California, and Raymond, Ohio. The new NSX will also be manufactured at a new production facility in central Ohio.

    The news of a pre-order bank follows in the footsteps of the previous NSX which saw 25 pre-orders being taken a year ahead of its UK launch. The first generation NSX was launched in 1990 and spent 15 years in production selling 18,000 units globally with 290 being sold to customers in the UK.

    BMW i3 priced at £35,000 to go on sale in July [VIDEO]

    Order books for the production version of the new BMW i3 ‘megacity’ vehicle will open at the very end of July, according to a BMW source.

    Due to arrive in showrooms at the tail end of October, the new i3 will be offered with an all-electric or range extender powetrain.

    It’s rumoured that the all-electric version will cost in the region of £35,000, while the range extender model will command a premium and be priced at around £38,000.

    New 3D microbatteries recharge 1,000 times faster than competing tech.

    Though they be but little, they are fierce. The most powerful batteries on the planet are only a few millimeters in size, yet they pack such a punch that a driver could use a cellphone powered by these batteries to jump-start a dead car battery – and then recharge the phone in the blink of an eye.

    Developed by researchers at the University of Illinois at Urbana-Champaign, the new microbatteries out-power even the best supercapacitors and could drive new applications in radio communications and compact electronics.

    Led by William P. King, the Bliss Professor of mechanical science and engineering, the researchers published their results in the April 16 issue of Nature Communications.

    “This is a whole new way to think about batteries,” King said. “A battery can deliver far more power than anybody ever thought. In recent decades, electronics have gotten small. The thinking parts of computers have gotten small. And the battery has lagged far behind. This is a microtechnology that could change all of that. Now the power source is as high-performance as the rest of it.”

    With currently available power sources, users have had to choose between power and energy. For applications that need a lot of power, like broadcasting a radio signal over a long distance, capacitors can release energy very quickly but can only store a small amount. For applications that need a lot of energy, like playing a radio for a long time, fuel cells and batteries can hold a lot of energy but release it or recharge slowly.

    “There’s a sacrifice,” said James Pikul, a graduate student and first author of the paper. “If you want high energy you can’t get high power; if you want high power it’s very difficult to get high energy. But for very interesting applications, especially modern applications, you really need both. That’s what our batteries are starting to do. We’re really pushing into an area in the energy storage design space that is not currently available with technologies today.”

    The new microbatteries offer both power and energy, and by tweaking the structure a bit, the researchers can tune them over a wide range on the power-versus-energy scale.

    The batteries owe their high performance to their internal three-dimensional microstructure. Batteries have two key components: the anode (minus side) and cathode (plus side). Building on a novel fast-charging cathode design by materials science and engineering professor Paul Braun’s group, King and Pikul developed a matching anode and then developed a new way to integrate the two components at the microscale to make a complete battery with superior performance.

    With so much power, the batteries could enable sensors or radio signals that broadcast 30 times farther, or devices 30 times smaller. The batteries are rechargeable and can charge 1,000 times faster than competing technologies – imagine juicing up a credit-card-thin phone in less than a second. In addition to consumer electronics, medical devices, lasers, sensors and other applications could see leaps forward in technology with such power sources available.

    “Any kind of electronic device is limited by the size of the battery – until now,” King said. “Consider personal medical devices and implants, where the battery is an enormous brick, and it’s connected to itty-bitty electronics and tiny wires. Now the battery is also tiny.”

    Now, the researchers are working on integrating their batteries with other electronics components, as well as manufacturability at low cost.

    “Now we can think outside of the box,” Pikul said. “It’s a new enabling technology. It’s not a progressive improvement over previous technologies; it breaks the normal paradigms of energy sources. It’s allowing us to do different, new things.”

    Tuesday, April 16, 2013

    Global Sales Of Toyota And Lexus Hybrids Exceed 5 Million

    Toyota Motor Corporation (TMC) says cumulative global sales of its hybrid vehicles have topped five million units. The company said it took just 11 months to sell the latest million, bringing the total to 5,125,600 at the end of March - including more than 50,000 in Australia.

    Prius is the world's best-selling hybrid vehicle with more than 2.9 million sales. In Australia, the locally built Camry Hybrid has recently overtaken Prius to become the top seller.

    After releasing its first hybrid vehicles in Japan in 1997, Toyota took almost 10 years to reach one million sales. Since then, consumers have been buying hybrids at an ever-faster rate. The second million was posted in two years and three months, the third million took 18 months and the fourth million 14 months.

    Last year, hybrid vehicles accounted for 14 per cent of TMC's global vehicle sales and 40 per cent of its sales in Japan. The company sells hybrid vehicles in approximately 80 countries and regions around the world and is committed to expanding its hybrid line-up and sales destinations.

    TMC vice chairman Takeshi Uchiyamada, who was responsible for development of the first-generation Prius, welcomed the widespread adoption of hybrid vehicles by consumers. "We developed the first-generation Prius with the aim of making it a car for the 21st century and as an indication of Toyota's response to environmental issues," Mr Uchiyamada said. "We had to develop a hybrid system from scratch, making our task extremely difficult; nevertheless, we took on the challenge. "The launch of the first-generation Prius had effects beyond our expectations, with the vehicle increasing consumer environmental awareness and raising hybrid vehicle expectations."

    He said Toyota has positioned hybrid and the components needed to develop ultra-low or zero-emission cars as core environmental technologies. Toyota plans to continue working to further raise performance, reduce costs and expand its line-up of hybrid and non-hybrid vehicles that reduce the impact on the environment.

    Toyota's hybrid vehicle chronology

    YearMonthMilestones
    1997MarUnveiling of the Toyota Hybrid System (THS)
     DecPrius launched in Japan
    2000NovCumulative Prius sales top 50,000 vehicles
    2002MarCumulative hybrid vehicle sales top 100,000 mark
     AugCumulative Prius sales top 100,000 vehicles
    2003AprUnveiling of the Toyota Hybrid System II (THSII)

    SepPrius completely redesigned
    2005OctCumulative hybrid vehicle sales top 500,000 mark
     DecPrius production begins in China
    2006AprCumulative Prius sales top 500,000 vehicles
     MayCamry Hybrid launched
    2007MayCumulative global hybrid vehicle sales top one-million mark
    2008MayCumulative Prius sales top one million vehicles
     JunHybrid Camry production announced for Australia and Thailand
     2009MayThird-generation Prius launched (July in Australia )
     AugCumulative global hybrid vehicle sales top two-million mark
     DecHybrid Camry production commences in Australia
    2010FebLocally produced Hybrid Camry goes on sale in Australia
     SepCumulative Prius sales top two million vehicles
     DecAnnual Prius sales in Japan of 315,669 - a record for any vehicle
    2011FebCumulative global hybrid vehicle sales top three-million mark
     DecProduction of third-generation Prius commences in China
    2012FebCompletely redesigned Camry Hybrid launched in Australia
     MarPrius c launched in Australia
     AprCumulative global hybrid vehicle sales top four-million mark
     MayPrius v launched in Australia
     OctGlobal hybrid sales top one million in a year for the first time
    2013MarCumulative global hybrid vehicle sales top five-million mark

    BMW to Launch Zinoro Branded All-Electric BMW X1 in China

    BMW will launch a new Chinese brand called Zinoro in conjunction with its Chinese partner Brilliance Auto, specifically to develop and sell EVs.

    The first vehicle to launch will likely be a crossover and may explain the mysterious spy photos of an electric X1 that we recently caught testing. Olaf Kastner, president and CEO of the joint venture said the first vehicle to enter production would be similar to an SUV.

    Introducing Zinoro into China is part of a rush from automakers to build EVs specifically for the Chinese market. Others include the Denza electric car brand from Mercedes-Benz and partner BYD, and Venucia from Nissan and Dongfeng.

    Zinoro will be clearly separated from BMW, with its own distribution channels, and battery sources. BMW’s i cars may also be sold in China, but they will be very different from anything badged as a Zinoro. ”They (Zinoro cars) may not be as dynamic as BMW cars, for example,” said Friedrich Eichiner, member of the management board at BMW.

    GM launches Spark EV electric motor production

    Until now, electric motors and drive units – the heart and soul of electric vehicles – have been mostly imports. General Motors today commemorated becoming the first U.S.-based automaker to manufacture these key parts in America for the new Chevrolet Spark EV at its Baltimore Operations plant in White Marsh, Md.

    “The era of using electricity to help improve performance and fuel economy is already here and the trend is only going to grow,” said Mike Robinson, GM vice president of Sustainability. “Today is further proof GM is leading in the development of electric vehicles that will improve America’s energy security.”

    GM engineers designed and developed the Spark EV’s motor and drive unit to provide maximum efficiency and power with world-class reliability. The permanent magnet motor features a unique design to provide precise delivery of power. The Spark EV electric motor will produce 130 hp (100 kW) and 400 lb-ft of torque to deliver acceleration of less than 8 seconds from 0 to 60 mph. The Spark EV will be sold in California and Oregon this summer and sales will expand to Canada, Europe and South Korea later.

    “Electric motor development and manufacturing is a critical area of expertise GM has mastered as we grow our portfolio of electric vehicles to address the needs of our global customers.” said Larry Nitz, GM executive director of Vehicle Electrification Engineering.

    After refining its expertise in electric motors at a pilot facility in Wixom, Mich., production of electric motors began at White Marsh. Workers at the Baltimore plant completed extensive training on the operation of the sophisticated machines used to configure portions of the electric motor and drive units.

    “In Maryland, innovation is something we do well and with our world class work force, we’re in a position to grow Maryland’s Innovation Economy so we can create even more jobs for our hardworking families,” said Gov. Martin O’Malley. “Thanks to the leaders at General Motors, the first electric motors and drive units will be manufactured right here in Maryland. Together, with companies like General Motors leading the way, we must make the better choices to invest in a stronger future: more job creation, more opportunity, and a stronger, growing middle class.”

    Conventionally powered vehicles on the road today have a variety of electric motors to power seats, windows, windshield washers and other functions. Electric motors are used in hybrid and electric vehicles to propel the vehicle. Electricity is stored in a battery and feeds power to the electric motor to drive the wheels.

    “The motor design was created by American engineers and it’s being manufactured and assembled by American workers,” said plant manager Bill Tiger. “By designing electric motors in Michigan and manufacturing them at Baltimore Operations, GM controls the design, materials and production processes, as well as reducing costs and improving performance, quality, reliability and manufacturability.”

    Protean Unveils Production In-Wheel Electric Motor

    Protean Electric will introduce its production in-wheel motor at the 2013 Society of Automotive Engineers World Congress in Detroit.

    Protean’s new production motor provides a 25% increase in peak torque compared with the previous generation’s design and can deliver 1,000 N·m (735 lb-ft) and 75 kW (100 hp), not quite keeping pace with the new industry benchmark.

    Other features of Protean’s in-wheel motors include:

  • Mass of only 31 kg (68 lbs) per motor.

  • Up to 85% of the available kinetic energy to be recovered during braking.

  • Fuel economy improvements up to 30% in hybrid configurations, as compared to the existing vehicle, depending on battery size.

    Protean Electric, who raised $84 Million in July 2012, is presenting a paper at the World Congress: “Using Vehicle Simulation to Investigate Controllability”.

    SOURCE: Protean Electric

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